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361 pages

English

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Description

This handbook is fully updated to the 2018 Body of Knowledge for the Certified Reliability Engineer (CRE), including the new sections on leadership, performance monitoring, root cause analysis, and quality triangles. Its purpose is to assist individuals preparing for the examination and to provide a reference for the practitioner. Several typical examples are provided throughout based on the collective experience and knowledge of the authors and editor.
The chapters and sections are numbered by the same format used in the Body of Knowledge (BoK) for the CRE examination. It also includes a comprehensive glossary of reliability-related terms and appendices with, among other things, various useful distribution tables.

Sujets

Techniques

Automatisation et Contrôle

Technologies de Fabrication

Technologies de fabrication

Quality Control

Sciences et techniques

risk management

Club de Remeros Escandinavos

Technology

Engineering

ASQ

CRE

Automate

Automatisation

Contrôle des processus

Informations

Publié par	ASQ Quality Press
Date de parution	07 juillet 2017
Nombre de lectures	0
EAN13	9781951058814
Langue	English
Poids de l'ouvrage	2 Mo

Informations légales : prix de location à la page 0,6750€. Cette information est donnée uniquement à titre indicatif conformément à la législation en vigueur.

Extrait

The Certified Reliability
Engineer Handbook
H1535_Durivage.indd 1 6/14/17 12:26 PMAlso available from ASQ Quality Press:
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Mark Allen Durivage, editor
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Practical Attribute and Variable Measurement Systems Analysis (MSA): A Guide for
Conducting Gage R&R Studies and Test Method Validations
Mark Allen Durivage
Practical Engineering, Process, and Reliability Statistics
Mark Allen Durivage
HALT, HASS, And HASA Explained: Accelerated Reliability Techniques, Revised Edition
Harry W. Mclean
Failure Mode and Effect Analysis: FMEA from Theory to Execution, Second Edition
D. H. Stamatis
The Certified Quality Engineer Handbook, Fourth Edition
Sarah E. Burke and Rachel T. Silvestrini
The Certified Six Sigma Green Belt Handbook, Second Edition
Roderick A. Munro, Govindarajan Ramu, Daniel J. Zrymiak
The Certified Six Sigma Yellow Belt Handbook
Govindarajan Ramu
Søren Bisgaard’s Contributions To Quality Engineering
Ronald J.M.M. Does, Roger W. Hoerl, Murat Kulahci, G. Geoffrey Vining, Editors
To request a complimentary catalog of ASQ Quality Press publications, call
800-248-1946, or visit our website at http://www.asq.org/quality-press.
H1535_Durivage.indd 2 6/14/17 12:26 PMThe Certified Reliability
Engineer Handbook
Third Edition
Mark Allen Durivage, Editor
ASQ Quality Press
Milwaukee, Wisconsin
H1535_Durivage.indd 3 6/14/17 12:26 PMAmerican Society for Quality, Quality Press, Milwaukee 53203
© 2017 by ASQ
All rights reserved.
Printed in the United States of America
22 21 20 19 18 17 5 4 3 2 1
Library of Congress Cataloging-in-Publication Data
Names: Durivage, Mark Allen, editor.
Title: The certified reliability engineer handbook / Mark Allen Durivage,
editor.
Description: Third edition. | Milwaukee, Wisconsin : ASQ Quality Press,
[2017] | Includes bibliographical references and index.
Identifiers: LCCN 2017021262 | ISBN 9780873899604 (hardcover : alk. paper)
Subjects: LCSH: Reliability (Engineering)—Handbooks, manuals, etc.
Classification: LCC TA169 .C436 2017 | DDC 620/.00452—dc23
LC record available at https://lccn.loc.gov/2017021262
No part of this book may be reproduced in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without the prior written permission of the publisher.
Director of Quality Press and Programs: Ray Zielke
Managing Editor: Paul Daniel O’Mara
Sr. Creative Services Specialist: Randy L. Benson
ASQ Mission: The American Society for Quality advances individual, organizational, and
community excellence worldwide through learning, quality improvement, and knowledge
exchange.
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800-248-1946, or write to ASQ Quality Press, P.O. Box 3005, Milwaukee, WI 53201–3005.
To place orders or to request a free copy of the ASQ Quality Press Publications Catalog, visit our
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Printed on acid-free paper
H1535_Durivage.indd 4 6/14/17 12:26 PMTable of Contents
List of Figures and Tables ix
Preface xiii
Acknowledgments xiv
Part I Reliability Fundamentals ................................. 1
Chapter 1 A. Leadership Foundations .................................. 2
1. Benefits of Reliability Engineering2
2. Interrelationship of Safety, Quality, and Reliability .................... 3
3. Reliability Engineer Leadership Responsibilities .....................5
4. Reliability Engineer Role and Responsibilities in the Product
Lifecycle ........................................................ 6
5. Function of Reliability in Engineering ...............................7
6. Ethics in Reliability Engineering ................................... 8
7. Supplier Reliability Assessments10
8. Performance Monitoring .......................................... 11
Chapter 2 B. Reliability Foundations 15
1. Basic Reliability Terminology ..................................... 15
2. Drivers of Reliability Requirements and Targets ..................... 21
3. Corrective and Preventive Action ................................. 23
4. Root Cause Analysis ............................................. 24
5. Product Lifecycle Engineering Stages .............................. 28
6. Economics of Product Maintainability and Availability ............... 30
7. Cost of Poor Reliability .......................................... 31
8. Quality Triangle ................................................ 34
9. Six Sigma Methodologies ........................................ 35
10. Systems Engineering and Integration 38
Part II Risk Management 39
Chapter 3 A. Identification ........................................... 40
1. Risk Management Techniques ..................................... 40
2. Types of Risk .................................................... 42
v
H1535_Durivage.indd 5 6/14/17 12:26 PM

vi Table of Contents
Chapter 4 B. Analysis ................................................ 44
1. Fault Tree Analysis (FTA) ......................................... 44
2. Failure Modes and Effects Analysis (FMEA) ......................... 48
3. Common Mode Failure Analysis ................................... 56
4. Hazard Analysis ................................................. 57
5. Risk Matrix ..................................................... 59
6. System Safety .................................................... 60
Chapter 5 C. Mitigation .............................................. 63
Strategies to Minimize Risk .......................................... 63
Product Improvement ............................................... 64
End of Life Considerations ........................................... 65
Part III Probability and Statistics for Reliability ................ 67
Chapter 6 A. Basic Concepts 68
1. Basic Statistics ................................................... 68
2. Basic Probability Concepts ........................................ 87
3. Probability Distributions .......................................... 95
4. Probability Functions ............................................. 97
5. Sampling Plans for Statistics and Reliability Testing .................. 108
6. Statistical Process Control (SPC) and Process Capability
Studies (C , C ) ................................................. 110p pk
7. Confidence and Tolerance Intervals ................................ 120
Chapter 7 B. Data Management ....................................... 136
1. Sources and Uses of Reliability Data 136
2. Types of Data .................................................... 139
3. Data Collection Methods .......................................... 140
4. Data Summary and Reporting ..................................... 141
5. Failure Analysis Methods ......................................... 147
6. e Reporting, Analysis, and Corrective Action System
(FRACAS) ....................................................... 149
Part IV Reliability Planning, Testing, and Modeling ........... 151
Chapter 8 A. Planning ................................................ 152
1. Reliability Test Strategies .......................................... 152
2. Environmental and Conditions of Use Factors ....................... 160
3. Failure Consequence ............................................. 162
4. e Criteria .................................................. 164
5. Test Environment 165
Chapter 9 B. Testing 167
0. Testing ......................................................... 167
1. Accelerated Life Tests ............................................ 167
2. Stress Screening 173
H1535_Durivage.indd 6 6/14/17 12:26 PM Table of Contents vii
3. Qualification/Demonstration Testing ............................... 174
4. Degradation ..................................................... 179
5. Software Testing ................................................. 180
Chapter 10 C. Modeling .............................................. 183
1. Reliability Block Diagrams and Models ............................. 183
2. Physics of Failure (PoF) and Failure Mechanisms .................... 194
3. Failure Models .................................................. 202
4. Reliability Prediction Methods .................................... 211
5. Design Prototyping 219
Part V Lifecycle Reliability ...................................... 223
Chapter 11 A. Reliability Design Techniques ........................... 224
1. Design Evaluation Techniques (Validation and Verification) ........... 224
2. Str ess- Str ength Analysis .......................................... 226
3. Design of Experiments (DOE) ..................................... 228
4. Reliability Optimization 246
5. Human Factors .................................................. 248
6. Design for X (DFX) ............................................... 255
7. Design for Reliability (DfR) ........................................ 256
Chapter 12 B. Parts and Systems Development .......................... 260
1. Materials and Components Selection Techniques . . . . . . . . . . . . . . . . . . . . . 260
2. Parts Standardization and System Simplification ..................... 261
Chapter 13 C. Maintainability ......................................... 264
1. Maintenance Strategies ........................................... 264
2. Preventive Maintenance (PM) Analysis ............................