The Certified Quality Inspector Handbook , livre ebook

ASQ Quality Press - Ahmad K. Elshennawy , H. Fred Walker

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327 pages

English

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Description

The quality inspector is the person perhaps most closely involved with day-to-day activities intended to ensure that products and services meet customer expectations. The quality inspector is required to understand and apply a variety of tools and techniques as codified in the American Society for Quality (ASQ) Certified Quality Inspector (CQI) Body of Knowledge (BoK). The tools and techniques identified in the ASQ CQI BoK include technical math, metrology, inspection and test techniques, and quality assurance. Quality inspectors frequently work with the quality function of organizations in the various measurement and inspection laboratories, as well as on the shop floor supporting and interacting with quality engineers and production/service delivery personnel.
This handbook supports individuals preparing to perform, or those already performing, this type of work. It is intended to serve as a ready reference for quality inspectors and quality inspectors in training, as well as a comprehensive reference for those individuals preparing to take the ASQ CQI examination. Examples and problems used throughout the handbook are thoroughly explained, are algebra-based, and are drawn from real-world situations encountered in the quality profession.
To assist readers in using this book as a ready reference or as a study aid, the book has been organized to conform explicitly to the ASQ CQI BoK. Each chapter title, all major topical divisions within the chapters, and every main point has been titled and then numbered exactly as they appear in the CQI BoK.

Sujets

Business

Qualité, hygiène, sécurité, environnement

Techniques

Automatisation et Contrôle

Contrôle des processus

Automatisation

Automate

CQI

Engineering

Technology

Chartered Quality Institute

Sciences et techniques

Quality Control

Informations

Publié par	ASQ Quality Press
Date de parution	09 mars 2019
Nombre de lectures	0
EAN13	9781951058746
Langue	English
Poids de l'ouvrage	18 Mo

Informations légales : prix de location à la page 0,6750€. Cette information est donnée uniquement à titre indicatif conformément à la législation en vigueur.

Extrait

The Certified Quality Inspector Handbook

Also available from ASQ Quality Press:
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To request a complimentary catalog of ASQ Quality Press publications, call 800-248-1946, or visit our website at http://www.asq.org/quality-press .

The Certified Quality Inspector Handbook
Third Edition
H. Fred Walker, Ahmad Elshennawy, Bhisham C. Gupta, and Mary McShane Vaughn
ASQ Quality Press
Milwaukee, Wisconsin

American Society for Quality, Quality Press, Milwaukee 53203
© 2019 by ASQ
All rights reserved. Published 2019
Library of Congress Cataloging-in-Publication Data
Names: Walker, H. Fred, 1963– author. | Elshennawy, Ahmad K., author. |
Gupta, Bhisham C., 1942– author. | McShane-Vaughn, Mary, 1963– author.
Title: The certified quality inspector handbook / H. Fred Walker, Ahmad K.
Elshennawy, Bhisham C. Gupta, Mary McShane Vaughn.
Description: Third edition. | Milwaukee, Wisconsin : ASQ Quality Press,
[2019] | Includes bibliographical references and index.
Identifiers: LCCN 2018058749 | ISBN 9780873899819 (hard cover : alk. paper)
Subjects: LCSH: Quality control—Handbooks, manuals, etc. | Quality control
inspectors—Certification—United States.
Classification: LCC TS156 .W3139 2019 | DDC 658.5/62—dc23
LC record available at https://lccn.loc.gov/2018058749
ISBN: 978-0-87389-981-9
No part of this book may be reproduced in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher.
Publisher: Seiche Sanders
Sr. Creative Services Specialist: Randy L. Benson
ASQ Mission: The American Society for Quality advances individual, organizational, and community excellence worldwide through learning, quality improvement, and knowledge exchange.
Attention Bookstores, Wholesalers, Schools, and Corporations: ASQ Quality Press books, video, audio, and software are available at quantity discounts with bulk purchases for business, educational, or instructional use. For information, please contact ASQ Quality Press at 800-248-1946, or write to ASQ Quality Press, P.O. Box 3005, Milwaukee, WI 53201-3005.
To place orders or to request ASQ membership information, call 800-248-1946. Visit our website at http://www.asq.org/quality-press .

In loving memory of my father, Carl Ellsworth Walker. —Fred
In loving memory of my parents, Mohammed Elshennawy and Ikram Ismail. —Ahmad
In loving memory of my parents, Roshan Lal and Sodhan Devi. —Bhisham
In loving memory of my father, Charles H. McShane. —Mary

List of Figures and Tables
Section I
Table 1.1 Properties of real numbers.
Figure 1.1 Example prime factorization tree.
Table 1.2 Place values for ABCDEFG.HIJKLM.
Table 1.3 Decimal and fraction equivalents.
Table 2.1 Additional properties of real numbers.
Table 2.2 Inverse operations.
Table 3.1 Calculation of area for basic geometric shapes.
Table 3.2 Calculation of perimeter and circumference of basic geometric shapes.
Table 3.3 Calculation of volume of basic geometric shapes.
Table 3.4 Calculation of surface area for basic geometric shapes.
Figure 4.1 The right triangle.
Table 4.1 Calculation of trigonometric functions.
Table 4.2 Values of trigonometric functions for common angles.
Figure 4.2 Finding angles in a right triangle.
Table 4.3 Oblique triangles.
Figure 4.3 Oblique triangle.
Figure 4.4 Three sides known.
Figure 4.5 Two sides and angle between known.
Figure 4.6 Two sides and opposite angle known.
Figure 4.7 One side and two angles known.
Table 5.1 Converting measures of length.
Table 5.2 Converting measures of area.
Table 5.3 Converting measures of volume.
Table 5.4 Converting measures of weight.
Table 5.5 Converting measures of liquid.
Table 5.6 Converting measures of pressure.
Table 5.7 Converting measures of length—metric units.
Table 5.8 Converting measures of area—metric units.
Table 5.9 Converting measures of volume—metric units.
Table 5.10 Converting measures of mass—metric units.
Table 5.11 Converting liquid measures—metric units.
Table 5.12 Converting measures of length—English and metric units.
Table 5.13 Converting measures of area—English and metric units.
Table 5.14 Converting measures of volume—English and metric units.
Table 5.15 Converting measures of weight and mass.
Table 5.16 Converting measures of liquid—English and metric units.
Table 5.17 Converting temperatures—Celsius to Fahrenheit.
Table 5.18 Converting temperatures—Fahrenheit to Celsius.
Table 5.19 Converting temperatures—English and metric units.
Table 6.1 Powers of 10.
Table 6.2 Common fractions and their decimal equivalents.
Figure 7.1 Fine-adjustment style vernier caliper.
Figure 7.2 LCD digital-reading caliper with 0–152 mm (0–6 in.) range.
Figure 7.3 Digital-reading, single-axis height gauge for two-dimensional measurements.
Figure 7.4 A 0–25 mm micrometer caliper.
Figure 7.5 Micrometer reading of 10.66 mm
Figure 7.6 Scales of a vernier micrometer showing a reading of 10.666 mm.
Figure 7.7 A digital micrometer.
Figure 7.8 An indicating micrometer.
Figure 7.9 A schematic showing the process of wringing gauge blocks.
Figure 7.10 CMM classifications.
Figure 7.11 Examples of typical gauges.
Figure 8.1 Elements of electronic gauges.
Figure 8.2 (a) Light-wave interference with an optical flat, (b) application of an optical flat, (c) diagram of an interferometer.
Figure 8.3 Diagram of air gauge principles.
Table 8.1 Summary of commonly used gauges and their applications.
Figure 10.1 Granite surface plate for checking the flatness of a part, with dial indicator and leveling screws.
Figure 10.2 Simple dial indicator mechanism.
Figure 10.3 An application of dial indicators for inspecting flatness by placing the workpiece on gauge blocks and checking full indicator movement (FIM).
Figure 10.4 Application of a sine bar.
Figure 10.5 Addition and subtraction of angle blocks.
Figure 11.1 (a) Typical surface highly magnified, (b) profile of surface roughness, (c) surface quality specifications.
Figure 11.2 (a) Skid-type or average surface finish measuring gauge, (b) skidless or profiling gauge.
Figure 11.3 Optical tooling.
Figure 11.4 Optical comparator system.
Figure 11.5 Horizontal optical comparator with a 356 mm (14 in.) viewing screen, digital readout, and edge-sensing device.
Figure 12.1 The calibration system.
Figure 12.2 Calibration standards hierarchy.
Figure 13.1 Components of total variation.
Figure 13.2 (a) Accurate and precise, (b) accurate but not precise, (c) not accurate but precise, (d) neither accurate nor precise.
Figure 13.3 Diagram showing the linear relationship between the actual and the observed values.
Table 13.1 Data on an experiment involving three operators, 10 bolts, and three measurements (in mm) on each bolt by each operator.
Figure 13.4 Two-way ANOVA table with interaction (Minitab printout).
Figure 13.5 Two-way ANOVA table without interaction (Minitab printout).
Figure 13.6 Gauge R&R (Minitab printout).
Figure 13.7 An example: percent tolerance contribution by the various components of the measurement system.
Figure 13.8 Percent contribution of variance components for the data in Example 13.1.
Figure 13.9 X and R chart for the data in Example 13.1.
Figure 13.10 Interaction between operators and parts for the data in Example 13.1.
Figure 13.11 Scatter plot for measurements versus operators.
Figure 13.12 Scatter plot for measurements versus parts (bolts).
Figure 14.1 Blueprint for a house floor plan.
Figure 14.2 Placement of the title block and notes on engineering drawings.
Figure 14.3 Example of title and notes blocks on an engineering drawing.
Figure 14.4 Example of a revision block.
Figure 14.5 Example of a technical engineering drawing with an indication of geometric tolerances.
Figure 14.6 Visual representation of the control frame of a hole.
Figure 14.7 Features that can be specified by geometric tolerancing.
Figure 14.8 Simple 2-D example of position tolerance.
Figure 14.9 Top, front, and right side views of an item.
Figure 14.10 Engineering drawing line types and styles.
Table 14.1 Other feature control symbols.
Figure 14.11 Example of symbols on an engineering drawing.
Figure 14.12 Form tolerance example.
Figure 15.1 An OC curve.
Figure 15.